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BITUMEN EMULSION SYSTEM UVB-14 (INDUSTRIAL)

This document contains protected copyright information.All the rights are reserved.Any part of this manual can not be copied by any of mechanical, electronic or other means without prior Manufacturer’s written permission.

*Due to continuous improvement of the plant, certain parts may differ from the default specification. This will not reduce performance of the system.

Application

  ABitumen-emulsion system UVB-14 ( water phase) is designed to produce anion and cation bitumen emulsions that in road construction are used:

-         to prepare old road base for asphalt-concrete;

-         to prepare cold asphalt-concrete mixtures;

-         for surface treatment of the roads;

-         for making thin protective coatings;

-         for patch road repairs;

-         to ensure water-tightness of buildings and other constructions;

-         for construction and repairing of soft roofs.

 

The unit is used at enterprises that produce road concrete mixtures.

 It is designed to be operated indoors as well as outdoors under a shelter.

The construction of the machine provides its up state when operating complies with number 4 category placement and climatic design UHL as per GOST 15150-69 under the temperature from +5C .to +40 C

Specifications 1.

Primary specifications are stated in the table1

Table 1

 Parameter

Value

1 Capacity, m3/h – batch operation

 - continuous operation

8

16

2 Bitumen consumption, m3/h

10,5

3 Water consumption, m3/h

5-7*

4 Solvent consumption, dm3/h

50-350*

5 Acid consumption, dm3/h

50-150*

6 Emulsifier consumption, dm3/h

до 50*

7 Bitumen input pressure, МPа

0,2

8 Bitumen mixer pressure, МPа

1,4

9 Liquid mixer pressure, МPа

0,2

10 Bitumen input pressure, 0С

140-160

11 Water input temperature, 0С

40-60

12 Emulsion maximum raise height, m

10

13 Set power consumption, kW

38

14 Dimensions, mm:

14.1 Bitumen mixing unit

length

width

height

 

2300

1000

1100

14.2 Liquid mixing unit

length

width

height

 

1600

1300

1500

15 Power circuit voltage, V

380\220

16 Mass, kg

1990

*According recipe

3. SET OF DELIVERY

Table 2

 Designation

 Quantity,

 pcs

 

1

2

3

4

5

6

7

8

9

 

 

 

 

10

11

12

13

14

15

16

17

18

 

1

2

3

4

5

6

7

8

 

 

 

1

2

3

4

 

5

6

7

8

Station UVB-14

Emulsion mixing unit

Water heat exchanger

Acid vessel

Solvent vessel

Vessel heater with emulsifier

Emulsifier vessel boot

Complete control unit

Plastic fittings d15: - T-bends

 - angles

 -clutches

 -adapters

- lock-nuts

 - tap DN 15

Plastic pipe d15

Glue GENOVA (glue + solvent) 118 ml

Acid-proof hose d 20 GОSТ 18599-73

Acid-proof hose d 15 GОSТ 18599-73

Ball connections d 20 NG016-04-001

Air-preparation unit P-B16.31UHL4

Gearbox АR-40-2DМ

Hose B (1)-20-10-22 GОSТ 18599-73

Screw fitting 15-30

 

Spare parts Spare parts

Sensor ТSМ1-3 ТU U 14242882-98

Pressure sensor «Меtran»

Starter PМ1-09-10

Tape FUМ GОSТ 18999-73

Harness FUМ ТU 6-05-1570-72

Screw М16х60

Screw nut М16 ГОСТ 5915-70

Gasket UVB-Т 00.004

 

Documentation

Certificate with operational manual

Checking procedure MI 4212-012-2001 sensor pressure type «Mertan»

Certificate SPGK.1528.000PS sensor pressure type «Меrtan». Version 2.0

Operational manual SPGK.5175.000.00 RE

Version 1.1

Certificate КUVF.421210.002 PS flowmeter ТRМ1

Operational manual, flowmeter ТRМ1

Certificate КUVF.920.380.01 PS flowmeter 2ТRМ1

Operational manual, flowmeter 2ТРМ1

 

1

1

1

1

1

1

1

1

5

15

10

8

5

6

20м

2флак.

4,5м

6

1

1

10

 

2

1

2

100г

100г

16

16

5

 

 

1

1

1

1

 

7

7

1

1

Note:

1. The unit can be custom delivered with two liquid mixing compounders

2 Due to the sales contract the set of delivery can be changed .

 

 

 

 

 

 

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